Cutting Acrylic with Power Saws

When cutting acrylic sheet with power saws, using the proper blade and technique is essential for clean, smooth edges and preventing chipping or cracking.

Recommended Saw Blades:
Use sharp, high-quality blades specifically designed for plastics, or metal-cutting blades meant for aluminum or copper. Acrylic-compatible blades typically feature:

• 60–80 teeth minimum

• Fine, evenly spaced teeth

• Uniform tooth height

• Little or no set (minimal side-to-side tooth offset)

Specialty blades for acrylic are available for most circular, table, and miter saws.

Tips for Best Results:

• Always ensure the blade is clean and free from nicks or burrs.

• Secure the acrylic sheet firmly to prevent movement during cutting.

• Use a slow, steady feed rate to reduce heat buildup and avoid melting or chipping.

• Leave the protective film on during cutting to help prevent scratches.

Using the correct tools and settings will deliver smooth, professional-quality cuts. For the right blades and expert advice, visit A-1 Acrylic’s—your trusted partner in acrylic fabrication.